InMAC designs compressed air installation for the pharmaceutical sector

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Atlas Copco ZT55VSD

We have installed this installation as follows:

               - Oil-free air by Atlas Copco ZT VSD compressors.

               - Wet and dry air vessel to achieve a very stable compressed air pressure, optimised functioning of the drying equipment.

               - 2 identical hybrid compressed air treatment units, which are controlled by external Simatic controller.

Hibride drogerHibride droger

               - Dewpoint monitoring unit which alarms when dewpoint is too high.

Dewpoint alarm

               - Dewpoint logging towards external system for quality purposes.

Each hybrid compressed air treatment unit contains:

                - Pre-filter.

               - Intermediate active carbon filter.

               - Dust filter

               - Final supermicro filter.

                - Correctly chosen refrigeration dryer.

               - Adapted adsorption dryer with partial molecular sieve bed.

Benefits of this kind of configuration:

               - 100% guaranteed oil-free air.

               - Correct pressure dewpoint, oil content and filtration according to ISO8573-1:2010 pharmaceutical industry.

               - Lower energy consumption, less CO² emission levels.

               - Continuous monitoring of the compressed air quality. If this is no longer sufficient, automatic shut-down of the working unit and start-up of the 2nd unit without pressure drop or dewpoint drop.

               - An easy operated Simatic controller with touchscreen, Incl. manual / automatically and maintenance modus. Automated control of 4 compressors, 2 hybrid dryers and 2 isolating valves.

Simatic HMI